Ultrasonic generators

Our HSC series

The HSC series of ultrasonic generators from EUROSONIC sets new standards with its high efficiency and its operational safety. Its cutting-edge functional concept involving a computer-based high-speed control system optimally adjusts performance to suit every load. This generator can be controlled via computer interfaces such as PROFIBUS, Ethernet or RS232. For special applications, the digital signal processing of the multiprocessor-controlled ultrasonic generators in particular offers a wide range of new functions.

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Key Features

  • Power range from 200 W to 6,000 W
  • Frequency range 20, 30, 35, 40 and 60 kHz
  • Automatic frequency regulation
  • Maximum amplitude constancy
  • Quick-responding overload safeguard
  • Compact design, either modular version or switchgear cabinet version
  • All designs available with microcontroller and display
  • Approved according to UL standards

Module generator – digital version

The device provides a plain-text display for outputting error messages, and settings can be adjusted directly on the device or via the interface. All operating modes can be saved as presets.

  • Interfaces include PROFIBUS, PROFINET, EtherCAT, Modbus and more
  • Frequencies from 20 kHz to 60 kHz
  • Power classes between 400 W and 5,000 W
    (10,000 W in the 84 TE casing/module rack)

HSC series casing

For our HSC series, we also offer a space-saving casing.

  • In two sizes for three or six generators
  • Also available as a 19" module rack

EUROSONIC offers the following system frequencies as standard: 20 kHz, 30 kHz, 35 kHz & 40 kHz. "Standard" means that the generators in these frequencies are part of our product range.

Frequencies other than those mentioned above can be requested from our team of experts.

Our generators can be supplied as a standalone version, as a switchgear cabinet version or even without a casing. Generators without a casing fit in e.g. a 19″ slide-in system or module rack. The casing size depends on the power of the ultrasonic generator. Ultrasonic generators with a power output of over 2 kW have a 28/31TE casing. Ultrasonic generators with a power output of less than 2 kW have a 14/15TE casing.

Customer-specific casing shapes and designs are possible – just ask our team of experts.

Externally controlled welding: In this mode, the ultrasound is switched on via an external control signal. The display shows the current power value and the frequency. The last power value is the maximum value after welding. You can use this operating mode to obtain the correct energy value for your application, since you can switch to the energy value after successful welding.

Energy welding: When the set energy value or the set maximum time is reached, the generator stops automatically. If you switch off the start signal during welding and the energy value has not yet reached the set value, an error occurs. The display shows the current energy value and the frequency.

Internal time welding: When the set maximum time value is reached, the generator stops automatically. Throughout this time, the start signal must be switched on. If the start signal is switched off during welding and the predefined time value has not yet been reached, an error occurs. The display shows the current power value and the frequency.

EUROSONIC generators are manufactured in a broad power range. Power outputs from 400 W to 10 kW are possible, with the upper and lower limits depending on the ultrasonic operating frequencies (as a guide: The lower the frequency, the higher the max. power output can be).

Standard power outputs are: 400W, 600W, 800W, 1,000W, 1,200W, 1,500W, 2,000W, 3,000W, 5,000W and 10,000W

A world first!
Quality management

Highest standards of quality and safety

We consider the high quality and reliability of our ultrasonic products to be the foundation for our success on the market. For this reason, all EUROSONIC components are manufactured using only high-quality materials and parts. As a result, our customers are able to greatly rely on our products.

We are one of only a few companies in the world to produce high-performance ultrasonic components certified by UL (an organization in Canada and the United States that certifies electrical engineering products).

We develop innovative products that are selected by the German Federal Ministry of Education and Research and promoted by the AIF (German Alliance for Industry Research).

Certified according to UL as well as DIN EN ISO 9001:2015 and Directive 2014/34/EU on equipment and protective systems intended for use in potentially explosive atmospheres (ATEX).

The more knowledge shared between partners, the greater the synergy effect when devising new solutions.

Continuous communication with users and institutes is therefore our top priority. In this way, we ensure that we will be able to continue contributing to our customers' success in the future with pioneering ultrasonic products. We work with institutes such as Fraunhofer, universities and well-known German companies.

Ultrasonic sonotrodes & converters

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Ultrasonic sonotrodes

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Ultrasonic boosters

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Contact our
team of experts!

Our team of experts is happy to help you find the best solution for your project. Simply fill out the following contact form and a member of our sales team will be in touch.

Your point of contact

Viktoria Kritzer

+49 7231-14736-0

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